Posts Tagged ‘bugelspanner’

Original Bugelspanner: Part 2

by Tom Gaylord, a.k.a. B.B. Pelletier

Part 1

Buglespanner spring-piston air rifle
B.B.’s Bugelspanner.

It’s been a while since I wrote about this gun, I know. Airgunner Larry Hannusch told me how to disassemble it, and I started…only to stop when I encountered a barrier. I’ve resolved that barrier, and today I’ll show you the inside of my gun to the extent that I’ve disassembled it.

Larry told me to remove the screws on top and beneath the action that were obvious, then separate the two parts — action and stock. I removed 4 screws, and the action came loose from the stock a little bit. Then, it stopped cold. That was where I stopped working and set the gun aside. Yesterday, I picked it up and began from that point.

A bugelspanner (actually, correctly spelled buegelspanner or bügelspanner since the u has two dots — called an umlaut — over it) translates to a triggerguard-cocker. The triggerguard is pulled down to retract the piston and set the sear for firing.

Bugelspanner triggerguard is up
Triggerguard is up in the shooting position.

Bugelspanner triggerguard is down
Triggerguard is pulled down to cock the springs.

The triggerguard lever is fastened to a pivoting axle bolt located in the back of the stock. The bolt shows in the photos above. Since this lever is connected to a linkage that’s connected to the back of a piston held under tension by powerful mainsprings, it made sense to me that it had to be disconnected from the piston for the stock to separate.

I removed the bolt that screws into a very long bushing inset into the opposite side of the butt. Then that bushing was tapped out the other side of the stock. But the cocking lever wasn’t quite free. At the top of the triggerguard lever, the cocking linkage passes through the lever and is prevented from coming free by a small screw that passes through one end of the linkage. I have arranged the two parts and their screw below for you to examine.

Bugelspanner cocking linkage
The triggerguard and cocking linkage, arranged as they are in the gun — I think! Until I assemble the gun, again, I won’t be sure of the correct orientation of the cocking link.

Bugelspanner cocking linkage screw
That tiny handmade screw goes through the hole in the cocking link and prevents it from slipping through the triggerguard when the gun is cocked. Notice that it has two smooth bearing surfaces — one on either side. As the gun is cocked, the cocking link moves up and down in the cocking slot that’s in back of the triggerguard. It’s a moving fulcrum.

Bugelspanner triggerguard pivot bushing and screw
This is the triggerguard lever pivot bushing and screw on which the lever pivots when during cocking. Note the smooth band around the base of the bushing. We may assume that’s where the pivoting happens.

Bugelspanner triggerguard pivot bushing screw hole
The screw and pivot bushing have been removed from the stock.

Bugelspanner triggerguard cocking linkage slot in stock
The entire underside of the stock is open, allowing room for the cocking linkage to move.

When I removed the cocking link from the back of the piston rod, I found the screw that attached the link to the piston rod was sheared in two, plus the rest of the screw was very mangled from pressure and work. Clearly, this part is too soft and also overworked.

Bugelspanner triggerguard cocking link attachment screw
The screw that holds the cocking link to the rear of the piston rod is mangled and galled from too much strain. The threaded portion remains in the back of the piston rod and needs to be removed. This part may need to become a roller bearing.

The first part to come off the gun was actually the top action plate that also holds the rear sight. It is the anchor plate for 2 long screws and one short one that holds the action together. Once they were out, the plate didn’t come off without a lot of wiggling and some prying.

Bugelspanner top plate
Three screws, and the top plate came off with the rear sight attached.

Bugelspanner stock inletting
This is where the top plate came from.

The gun is now partially disassembled. The double-set trigger mechanism is exposed and can be disassembled and cleaned, but the piston is still under compression inside the compression chamber that hasn’t yet been separated from the barrel. To see the piston and mainsprings, The backplate that the piston rod passes through has to be drifed down out of its dovetail

Bugelspanner trigger assembly
The double set trigger assembly is now exposed for cleaning and possible disassembly. To remove it from the gun, it’s tapped down, freeing its front dovetail.

Bugelspannerbarreled action
The double-set trigger assembly must now be removed downward from the cylinder dovetail, freeing the trigger plate and back plate from the cylinder and relieving tension on the mainsprings.

I found the number 80 on many of the larger, unique frame parts. I believe that’s either a serial number or an assembly number to keep all the parts together because this gun shows a lot of handmade parts and hand-fitting.

When I open the barrel, I see some dark particles that I believe are small chunks of leather that have broken off the piston seal, so it may be deteriorating. And I need to look at the condition of the mainsprings, plus probably lubricate them just a little.

The bottom plate on which the double-set trigger sits is dovetailed into the frame (the rear of the compression/spring tube). It has to be pushed straight down to relieve tension on the mainsprings, and I do this with by tapping with a rubber hammer. The plate comes out of the dovetail easily enough; but the double volute mainsprings are under considerable tension even at rest, and the trigger plate and separate backplate fly off the gun along with the volute springs.

Bugelspanner trigger plate and cylinder back plate
The trigger plate has a dovetail at its front that grabs the rear of the cylinder and holds the powerplant together. The cylinder back plate (left in the photo) is held between the 2 parts. The black part that’s flopping down on the back plate is the sear.

The piston can now be withdrawn, and I can see that the leather seal has, indeed, deteriorated. The part that comes in contact with the air transfer port is damaged from repeated impacts. I think I’ve found the reason the gun fired so roughly.

Bugelspanner piston
Bugelspanner piston at the top is much fatter than the Beeman R1 gas-spring piston unit below, but the stroke is also shorter. The notch in the bugelspanner piston rod is the cocking notch.

Bugelspanner piston seal
The leather piston seal has deteriorated. It looks okay, but it’s crumbling and flaking off. This is why the gun fires so harshly.

Bugelspanner mainsprings
Double volute springs attached to a central guide for the mainsprings of the bugelspanner. They’re in good condition but very dirty and dry.

The double-set trigger has a weak front trigger leaf spring, which accounts for it not setting well and firing too easily. That will also have to be corrected.

The inside of the compression chamber is filthy, but it doesn’t seem to be damaged. A good cleaning is all it needs.

For many of you, looking inside this airgun is probably like looking at the dark side of the moon. So many of the parts appear foreign to your eyes. All that has really changed over the years, though, is how the parts are designed. They work in the conventional way that modern spring-piston parts work, so they must be corrected in the same way that a modern spring-piston powerplant would need to be.

There are numerous major repair jobs that must be undertaken before this airgun will shoot again. There’s certainly lots of cleaning, which is followed by careful lubrication of many of the parts.

Some new parts have to be fabricated, as well. That will not be an easy task, but it’s worth the effort. I know you were hoping to see a test real soon, but that’s not going to happen. I have to feel my way around this gun carefully; because if every job isn’t done right, the gun won’t work when it goes back together. I’ll go about the work methodically and take some pictures as I go, but I probably won’t report on the gun again until all the work is completed.

The making of Tom Gaylord

by Tom Gaylord, a.k.a. B.B. Pelletier

A number of our blog readers suggested this report in various different ways. GunFun1 asked about the darts that might have been used in the old Tyrolean bugelspanner I wrote about. What did they look like, and why were they so accurate? He also talked about making a bugelspanner room in his house, where he could shoot the bugelspanner to his heart’s content.

Several others asked about the darts and wondered why I thought darts were more accurate than pellets. Today’s report is not about the darts, although I must share some exciting news with you on that front. Larry Hannusch, who is without a doubt the leading writer of vintage and antique airguns, read about my bugelspanner and is sending me some original pre-war darts that I can show you. So, there will be a Part 2 to that report, thanks to Larry, who also helped me remember how to disassemble a bugelspanner. I hope to take it apart for you and show you the insides in the same report.

But let’s go back to the notion of a bugelspanner room. That put me in mind of my past experience with guns — indeed, all of it. And that brings me to the story of how I became who I am.

Where it all started
I started out very young, as I’m sure you must have guessed. I was a very curious lad who was also quite naive — more prone to believe legend and myth than facts. I wanted Paladin to be faster on the draw than anyone else. I wanted Superman to be real (I mean the real Superman, George Reeves, who was killed June 16, 1959, by a 9mm bullet in the head under suspicious circumstances). And I sort of liked guns — sort of.

Then, I was given a subscription to Guns & Ammo magazine as a Christmas present. On the cover of the first issue was the picture of a zimmerstutzen rifle. Inside, I read the story of shooting these curious parlor rifles on cold winter evenings high in the alps. I guess that shooting was very similar to the circumstances under which our parents walked to school — uphill both ways for 10 miles and always in the snow! For some reason, when you talk about target shooting in Germany it’s always associated with beer and it’s perpetually winter.

Whatever the magic was, I was smitten. I wanted a zimmerstutzen in the very worst way! Maybe that’s why I considered a career in the Army and embraced my first overseas posting to Erlangen, Germany, a suburb of Nürnberg. I knew I was going to northern Bavaria, so I pictured all the men wearing lederhosen and the women in dirndls. In my mind, Chevy Chase’s European Vacation was about right.

Well, culture shock set in when I saw what Germany was really like. I felt like a refugee from Afganistan when walking amongst those upscale, sophisticated Deutchlanders, whose spoken English was better than mine! I spent nearly 4 years there and never saw a vintage zimmerstutzen, though I saw plenty of modern ones made on .22 rimfire bolt-action rifles. I lived in the hometown of the famous BSF airgun factory for 42 months without knowing it; and when I returned home, I was no further along in my quest than before I went.

But once back in California, I did buy a German Aydt falling-block rifle chambered in .22 long rifle. It was a Tyrolean-style rifle. too, just not in the traditional 4mm zimmerstutzen caliber. So, I set up a Sheridan target trap (Sheridan once made a .22 rimfire trap) in a schrank (a freestanding cabinet that serves as a closet in Germany) in the living room of my government quarters at Fort Knox. Then, I stood in my dining room and fired CB caps into the target from about 19 feet away. This was all offhand, of course.

target trap in schrank
The very target trap and schrank at which I shot back in the 1970s. I kept the schrank and the trap but sold the rifle. Where are my priorities? Zimmerstutzen target came from collector Gary Staup.

BB cap and 22 long rifle cartridge
The 4mm zimmerstutzen cartridge (left) is dwarfed by the .22 long rifle cartridge.

The rifle had a 5-lever double-set trigger, which was especially fine. And its 28-inch barrel ate nearly all the discharge sound of the CB cap cartridges I shot, so it was quiet enough for indoors. I’m describing to you my “bugelspanner room.” I didn’t shoot when the family was home, for safety reasons; and, in truth, I didn’t shoot this way very much. But in my mind, I’d finally gotten my zimmerstutzen. All I needed was a keg of beer in the dining room!

In those days, I didn’t take very many pictures, so there’s no picture of that gun. But it looked very much like my new Bugelspanner, so I’m sure you can fill in the blanks.

Then I got divorced, left the Army and had to sell all my guns to pay bills. Then I met Edith and got married again. Then she suggested I write about airguns and I did. Then I happened to stumble across an airgun owner who was puzzled as to what gun he had. It turned out he had a real zimmerstutzen — which I bought, tested and wrote about. While researching the topic, I met John Gary Staup, America’s foremost schuetzen and zimmerstutzen collector, and he helped me research the article that I eventually published in Airgun Revue No. 2. It was the longest article about zimmerstutzen rifles ever printed in the English language, as far as Gary or I were able to determine. And that article is posted for you on this website in its entirety.

my first zimmerstutzen
My first zimmerstutzen, and the one that I wrote about the most. It was 4.3mm caliber and used separate ammunition.

How accurate?
Of course I tested the zimmerstutzen for accuracy. After searching for one for so many years, I’d high hopes for stunning accuracy. Zimmerstutzens shoot at 15 meters instead of the 10 meters we’re used to; but when I tried mine, it was on my standard 10-meter range. The accuracy wasn’t as good as I’d hoped. First, of course, those round lead balls tear ragged holes in the target paper, unlike the wadcutters that target air rifles use. The targets look worse and are much harder to score. Five shots went into about a half-inch or so.

The gun was very loud, and the velocity of the 7-grain lead balls was highly variable — from 800 to over 1,000 f.p.s. It wasn’t as pleasant as the myth I’d created in my mind over the years, which was a real let-down. Vintage target air rifles were more accurate than this thing I had been pursuing for over 3 decades. It kind of took the wind out of my sails. I did have a second zimmer for a short while; but I bought it as an investment, only, and I never fired it.

When I saw the Tyrolean bugelspanner  of airgun collector Don Raitzer on display at an airgun show, my interest piqued, again. Bugelspanners are not known for their accuracy, so why was this one outfitted for extreme competition? I also saw Larry Hannusch’s Tyrolean bugelspanner at the same show and got to wondering. What were these strange things all about? Who uses a paddleboat to go water-skiing? Photos of both those guns are in the linked zimmerstutzen article, if you’re interested.

When I say things like my interest piqued, I don’t mean that the subject occupied my every waking moment. More like every couple of months I would give it a casual thought. So, things moved very slowly while these thoughts percolated on the back burner of my mind. A few weeks ago, when the opportunity to own a Tyrolean bugelspanner arose, I was spring-loaded for it.

Which brings us to the present time. I now know that zimmerstutzens were accurate for their time, but they weren’t better than the 10-meter target air rifles we have today. They weren’t infallible. And it’s my guess that the dart guns of the 18th and 19th centuries were also not as accurate as the reports make them out to be.

So, I’m still wondering why anyone would go to the effort and expense of making a dart gun with all the features of a super-accurate offhand competition gun. And I guess that’s what keeps this hobby fresh and exciting for me.

Buglespanner spring-piston air rifle

Why did the makers put so much accuracy potential into a smoothbore dart gun?

This is just one of the things that defines me. My time working as a ride operator and deputy marshall at Frontier Village amusement park in San Jose, California, is another part. That was when I read Elmer Keith from cover to cover and shot guns for a living as part of the hourly gunfights in the park. But what made me a lover of quirky single-shot rifles was my 30-year saga in search of the German zimmerstutzen.

Original Bugelspanner: Part 1

by Tom Gaylord, a.k.a. B.B. Pelletier

Buglespanner spring-piston air rifle

B.B.’s bügelspanner.

Today, I have a story for you. A couple weeks ago, one of our blog readers — a man named Eric — emailed me a link to a local craigslist.com posting. Eric met me at a gun show last year, and I sold him a Winchester model 427 (Diana 27) air rifle. He already knew about fine vintage airguns, and the 27 had been on his wish list for a while, but I don’t think he was a blog reader. Well, we fixed that right away! Since then, he’s been reading the blog and becoming more familiar with his new rifle and airguns in general

The listing he sent me showed a Tyrolean air rifle with the traditional high-cupped cheekpiece and hooked buttplate. What was even more fascinating were the double-set triggers and the large aperture sight located at the rear of the receiver, as well as the sporting sight mounted on the barrel.

The gun was a bügelspanner, or loosely translated, a triggerguard (lever) cocker. I’ve owned 2 bügelspanners in the past, but neither was as nice as this one. And the funny thing is that this was posted on craigslist! That’s funny because guns are sold on gun websites — not on a general website like craigslist.

But this posting had lasted for a minimum of 2 weeks before I saw it. So, I contacted the seller and, glory be, he still had it! We met last Sunday, did the transaction and this was one of those rare times when the gun was exactly as represented.

The gun is a smoothbore .25-caliber gun. The seller, named Joe, told me he had owned it for the past 34 years and had gotten it at the age of 8 as a gift from his father. The gun is much older — probably dating back to around the 1920s or ’30s.

It’s a spring-piston gun that has 2 opposed volute springs that compress against each other. They push a leather-covered piston in the same way that a coiled steel mainspring does in a conventional spring-piston gun, so this is just an odd form of spring-piston airgun.

Gallery volute springs and piston
Two volute springs push against each other when compressed.

Volute spring
The volute spring is a flat spring that’s been coiled and stretched into this shape.

Zimmerstutzen style
I was attracted to this airgun because of a long, abiding interest in zummerstutzens — indoor gallery or parlor guns used for target shooting. I’ve been fascinated with them since I was a teenager and first read about them in Guns & Ammo back in the early 1960s.

The zimmerstutzen rifle is usually found in the Tyrolean style, but not always. It’s nominally 4mm, but there are more than 20 specific calibers for which the guns were bored. They fire either fixed ammunition (a cartridge) or separate ammo with a percussion cap and round lead ball loaded separately. Rather than get into the full description here, I invite you to read my full article about them. I normally don’t like giving homework assignments; but if you read that article and look at all the pictures, you’ll have a much better understanding of the gun we’re examining today.

The subject gun
I was inclined to believe the subject gun is a dart gun, but what little historical documentation there is mentions using pellets as well. I thought it was a dart gun because it’s set up for extreme accuracy, and I didn’t think that pellets could be that accurate in a smoothbore barrel. But we did do a test of the Diana 25 smoothbore at 10 meters and established that it is, in fact, very accurate at that distance. So, I really don’t know if I’m supposed to shoot darts or pellets in this gun. For the present, I only have pellets because .25-caliber darts are not that common. But I could certainly make some.

This type of gun either fits or doesn’t fit — there’s no in-between. I’m lucky that it fits me pretty well. But that sporting rear sight does get in the way of seeing the front sight. I would have to remove it to use the rear sight.

Why a sporting rear sight? Shooters in the US are not familiar with how European airgunners view target shooting. They use their guns for both precision target shooting and also for sporting use. I guess the best comparison would be to the Hunter Class of field target. Therefore, European target guns often have both a precision rear peep site and a second sporting rear sight located somewhere on the barrel. The subject gun has both.

The front sight is a fine post and bead, which is typical of all zimmerstutzens and, indeed, of many target guns from the 19th century. This sight is very fragile, so it’s protected by steel “ears” on both sides.

Bugelspanner sporting rear sight
The sporting rear sight is adjusted in both directions by a clock key.

Bugelspanner rear peep sight
Rear peep sight is also adjust by a clock key and can be removed to use the sporting sight, only.

Bugelspanner post-and-bead front sight
Front post-and-bead sight is delicate, so two steel ears protect it.

The gun has an octagonal barrel, which dates its manufacture to before World War II. It’s impossible to get a more precise date than that because these guns were made from the beginning of the 20th century until the early 1950s. The octagonal barrel also suggests a time before 1940. Most likely this gun was made in the 1920s or 30s, but I have no way of proving that.

The name Original is engraved on the barrel. Several sources say that this is a name used by Oskar Will in Zella Mehlis, Germany; but one source says that name, by itself, was used only by his competitors, and all of his guns also have the word Will on them, as in Original Will.

Original
The name Original may mean this gun was made by Oskar Will of Zella Mehlis.

The gun is cocked by pressing down on the triggerguard, which is actually a long lever pivoted near the bottom rear of the butt. You can see the pivot pin sticking through the rear of the buttstock. A linkage pulls the piston back, compressing the two springs. To load the gun, you press a catch forward on the right side of the forearm, and the rear of the barrel can then be tipped up. You could call this a breakbarrel, but the barrel doesn’t have anything to do with cocking the springs. In that respect, the gun is like the breakbarrel Whiscombe rifles.

The cocking effort is pretty demanding. It’s on the order of 40 lbs., at least. I can’t see how a boy of 8 was able to cock this gun, but maybe his father cocked it for him until he grew into it.

Bugelspanner triggerguard is upTriggerguard is shown up…in the firing position.

Bugelspanner triggerguard is downTriggerguard is pulled down to cock the springs.

Bugelspanner barrel is broken open ready to loadPush the catch forward, and the barrel can be tipped up for loading.

The double-set triggers on this gun are interesting. They work in the normal way — the rear trigger is pulled to set the front trigger and the front trigger fires the gun. However, there’s one difference. Many guns with double-set triggers will also fire when the front trigger is pulled without being set. This gun will not. If the trigger is not set, the gun cannot be fired.

Bugelspanner double-set triggersDouble-set triggers function normally, except the gun won’t fire unless the trigger is set. Many double-set triggers will fire when the front trigger hasn’t been set, but not this one.

Joe told me he shot the gun, so I figured it would be okay for me to do, too. First I dumped about 20 drops of 3-In-One oil down the air transfer port and gave it an hour to soak into the leather piston seal. The, I loaded an obsolete 20-grain Diana Magnum pellet and shot it into the trap from just a few feet away. The firing cycle was very harsh, so I won’t be doing that, again, until I can examine the condition of the powerplant. I could hear how slow the pellet moved, which leads me to suspect I’m right about this being a dart gun.

The gun is stocked with a light-colored walnut that’s checkered on the straight pistol grip. Also typical of the Tyrolean stock is the thumbrest that protrudes from the right side of the grip. That makes this a definite right-hand rifle!

Bugelspanner Tyrolean stockThis top view shows how thick the buttstock blank had to be to begin with!

The gun’s metal is finished with a combination of heavy nickel plate and hot-tank bluing. I would put the finish at 80-85 percent, which is to say…a lot! There are pepper tracks of rust scattered around the blued barrel, but an application of Ballistol and steel wool has begun to remove them. I’ll keep this up for as long as it takes to get down to smooth metal.

The future
This report will not follow the traditional pattern of velocity testing followed by accuracy testing. For starters, I think the gun is too fragile to shoot that much, plus it does fire harshly. I need to find out what’s going on inside before I do much of anything.

I made this Part 1 so I could come back to it with a second report, though I have no plans for that right now. But as I learn more about it, there will be enough information to make an interesting Part 2.

Top-notch springer
Air Arms TX200 air rifle

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