KWA KM16 Battle Rifle

USE OF THIS MANUAL

SAFETY GUIDELINES

WARRANTY AND SERVICE

SPECIFICATIONS

LOADING HIGH CAP MAGAZINE

BATTERY INSTALLATION

FUSE

FIRE SELECTOR SWITCH

HOP-UP SYSTEM

DISASSEMBLY

ASSEMBLY

CLEANING AND LUBRICATION

BASIC TROUBLESHOOTING

OPERATING UNDER UNUSUAL CONDITIONS

USE OF THIS MANUAL

Before operating the Airsoft gun, read this manual in its entirety. Important safety topics and tips are discussed throughout all chapters. It is important that the operator know the principals of gun handling safety and operation prior to firing the Airsoft gun.

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SAFETY GUIDELINES

WARNING! Failure to follow safety guidelines may result in serious injury.

Safety Distance

The effective shooting range is approximately 75 feet. BBs fired from this Airsoft gun may travel further than intended. Make certain that you have an adequate backstop.

Eye Protection

Eye protection should be worn at all times when both shooting and maintaining your Airsoft gun. Protect your eyes from silicone spray and BBs under spring pressure while performing maintenance on your Airsoft gun.

Assume Every Gun is Always Loaded

Until you are personally convinced otherwise, treat every gun as if it were loaded. Do not assume the chamber is empty based on your memory or someone else�s words. Always remove the magazine and visually check to confirm the chamber is empty.

Beware of Barrel Obstructions

Ensure the Airsoft gun barrel is free of obstructions before you fire the gun. Even the smallest obstruction such as lubrication or a stuck cleaning patch can cause a misfire or malfunction.

Muzzle Control

Always keep the muzzle of the gun pointed in a safe direction. Never point the muzzle at a person or object that you do not intend to shoot.

Keep Your Safety On

Keep the gun�s safety on until your sights are aligned on your target and you are ready to fire.

Keep Your Finger off the Trigger

Keep your finger off the trigger and out of the trigger guard until your sights are aligned on your target and you are ready to fire.

WARNING! Airsoft BBs can be a choking hazard. Keep them away from children.

Identify Your Target and Backstop

Before you pull the trigger, make certain of your target and what is beyond it. The Airsoft gun should never be fired at surfaces where BBs are likely to ricochet in unpredictable directions such as rocks, glass, water, or other hard surfaces.

WARNING! Adult supervision is required for any person under the age of 18.

Failure to Fire

If the Airsoft gun fails to fire, misfires, or malfunctions, do not look into the barrel. BBs can become lodged into the chamber, and serious eye injury may occur.

Maintain Your Gun Properly

Performing proper maintenance, as outlined in this manual, ensures that your Airsoft gun will be safe to shoot and will perform to design specifications for many years. Alterations, modifications or adjustments may damage your Airsoft gun, make it unsafe to shoot, and will void warranty claims.

Store Your Gun Safely

Always store the Airsoft gun in a safe place, and out of reach of children. Always transport the Airsoft gun in a carrying case. Never display the Airsoft gun in a public place. Keep the safety engaged, and remove the magazine before storing the Airsoft gun. Note: it is your responsibility to take every reasonable precaution to ensure the safe storage and transportation of your Airsoft gun.

Orange Tip

The orange tip on Airsoft guns helps law enforcement distinguish between the replica guns from their real firearm counterparts. Altering the coloration or markings required by state or Federal law or regulations so as to make the product look more like a firearm is dangerous and may be a crime. Operator assumes all risks and responsibility when doing so.

Hazards of Being Mistaken for a Real Firearm

Airsoft guns have been mistaken by Police and Law Enforcement as real firearms. A confrontation with law enforcement while carrying an Airsoft gun can result in serious injury or even death. It is strongly advised to operate the Airsoft gun at a safe and legal location. In the event that you are approached by Law Enforcement personnel, you must comply with their instructions to avoid any incident.

Alcohol, Medications, and Drugs

Do not handle or operate your Airsoft gun while under the influence of alcohol, medication, or drugs.

Your Responsibility

Your Airsoft gun is well-engineered and manufactured to the highest standards. It was carefully inspected before it was packaged and shipped from our factory. Its safe use depends on you alone. You are the ultimate safety device. Like many other devices, your Airsoft gun is safe unless handled in an irresponsible or uneducated manner.

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WARRANTY AND SERVICE

KWA USA is committed to serve our customers with the finest quality products and the highest level of service and customer satisfaction. Therefore, all KWA products imported and distributed by KWA USA come with a 45-day warranty.

What is Covered

Except as specified below, this warranty covers all defects in material and workmanship in KWA products occurring during the above warranty periods. The following are not covered by the warranty: (1) Any product which is not imported and distributed in the U.S.A. by KWA USA. (2) Any products not purchased in the U.S.A. from a KWA AUTHORIZED RESELLER (Note: KWA AUTHORIZED RESELLER can be identified by KWA AUTHORIZED RESELLER sticker displayed in the store. If you are uncertain as to whether a dealer is a KWA AUTHORIZED RESELLER, please contact KWA USA as listed on the adjacent page). (3) Damage, deterioration or malfunction resulting from: a) Accident, act of nature, abuse, misuse, neglect, unauthorized product repair, opening the product, product modification, or failure to follow instructions supplied with the product. b) Repair or attempted repair by anyone not authorized by KWA USA. (4) Use of the product outside the U.S.A. (5) Damaged batteries or improper use of bullets (BBs), or non approved propellants. (6) Use in industrial, commercial, and/or professional applications.

What KWA Will Pay For

If during the applicable warranty period from the date of the original purchase your KWA product is found to be defective by KWA USA, we will, at our sole discretion repair or replace the defective product with a new, used, or equivalent model, free of charge.

How to Obtain Warranty Service

If your product ever needs service, it may be taken or shipped to KWA USA. The following procedures apply whenever your unit must be transported for warranty service:

�   You must obtain a RMA number by registering on our Web site at: www.kwausa.com/support, or by calling 626-581-1777

�   You must include the following: RMA number, your name, address, daytime telephone number, model and serial number (if applicable) of the product and a description of the problem.

�   You are responsible for transporting or arranging for the transportation of your package.

�   If shipment of your unit is required, you must pay the initial shipping charges. KWA USA will pay the return shipping charges if the repairs are covered by the warranty.

�   WHEN RETURNING YOUR UNIT FOR WARRANTY SERVICE, A COPY OF THE ORIGINAL SALES SLIP MUST BE ATTACHED.

NOTE: THE RMA NUMBER MUST BE CLEARLY MARKED ON THE OUTSIDE OF THE PACKAGE. PACKAGES WITHOUT AN RMA NUMBER CLEARLY MARKED WILL BE REFUSED AND RETURNED TO SENDER. NO EXCEPTIONS.

This Warranty is Only Valid in the United States

If your product does not require service, but you have questions regarding its operation, please contact our Technical Services Department as listed below.

THIS WARRANTY IS EXPRESSLY MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

OUR LIABILITY IS LIMITED TO THE REPAIR OR REPLACEMENT AT OUR OPTION, OF ANY DEFECTIVE PRODUCT AND SHALL IN NO EVENT INCLUDE INCIDENTAL OR CONSEQUENTIAL COMMERCIAL OR PROPERTY DAMAGES OF ANY KIND. WE ARE NOT RESPONSIBLE FOR PRODUCTS LOST, STOLEN AND/OR DAMAGED DURING SHIPPING.

LAWS ON WARRANTY LIMITATIONS VARY BY STATE. CERTAIN STATES DO NOT ALLOW WARRANTY LIMITATIONS AND/OR THE EXCLUSION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE EXCLUSION MAY NOT APPLY TO ALL CUSTOMERS.

This warranty gives you specific legal rights, but you may also have other rights which vary from state to state. This warranty may not be altered other than in writing signed by an officer of KWA USA.

����������� KWA USA

����������� 18571 E. Gale Ave.

����������� City of Industry, CA 91748-1339

����������� 626.581.1777

����������� www.kwausa.com

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SPECIFICATIONS

KM16BR

�   Overall Length = 39.5``

�   Outer Barrel Length = 19.5``

�   Barrel Thread = 14mm Negative (Counter clock wise)

�   Inner Barrel Length = 509mm

�   Inner Barrel Diameter = 6.05mm

�   Magazine Capacity = 350 Rounds Hi-Cap magazine included

�   Caliber = 6mm Airsoft BB

�   Velocity = 420� FPS* with 0.20 gram BBs

�   Rate of Fire = 19+ rps

�   Weight = 6.14 lbs.

�   Power = 8.4V, 9.6V NiMh Battery, or 7.4V, 11.1V Lithium Polymer or Lithium Manganese Battery (Maximum 11.1 V, 20A continuous)

Special Features:

�   KWA 2GX Gearbox

�   KWA 2G High Performance Bucking

�   Full metal alloy flat top receiver

�   Adjustable front and rear sights

�   Removable carry handle

�   Semi and Full Auto selective fire

�   Adjustable Hop-up

�   Fiber reinforced full stock with battery compartment

KM16 SR12

�   Overall Length = 39.5``

�   Outer Barrel Length = 19.5``

�   Barrel Thread = 14mm Negative (Counter clock wise)

�   Inner Barrel Length = 509mm

�   Inner Barrel Diameter = 6.05mm

�   Magazine Capacity = 350 Rounds Hi-Cap magazine included

�   Caliber = 6mm Airsoft BB

�   Velocity = 420� fps* with 0.20 gram BB�s

�   Rate of Fire = 20+ rps

�   Weight = 6.14 lbs.

�   Power = 8.4V, 9.6V NiMh Battery, or 7.4V, 11.1V Lithium Polymer or Lithium Manganese Battery (Maximum 11.1 V, 20A continuous)

Special Features:

�   KWA 2GX Gearbox

�   KWA 2G High Performance Bucking

�   Full metal alloy flat top receiver

�   12`` Machined, aluminum forend with four Picatinny rails

�   Free Float Rail Adapter System

�   Flip up adjustable front and rear sights

�   Semi and Full Auto selective fire

�   Adjustable Hop-up

�   Fiber Reinforced full stock with battery compartment

*Individual test results may vary depending on brand of BBs, type of gas, and chronograph used.

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LOADING HIGH CAP MAGAZINE

1. Release the magazine by pressing the magazine release button.

2. Open the magazine top plate and pour the Airsoft BBs into the chamber. Close the plate when the chamber is full.

3. Turn the winding wheel on the bottom of the magazine to tighten the spring tension. This will allow the Airsoft BBs to feed through the top of the magazine.

4. Insert the magazine into the Airsoft gun until it clicks into place.

NOTE: Spring tension will unwind as you fire the gun. Continue winding the magazine regularly as necessary to empty the high cap magazine.

Loading safety tips:

�   Switch the selector to safe

�   Be sure the safety cap is on

�   Keep your finger off the trigger at all times

WARNING: Use only 6mm high grade BBs. Using low grade BBs will damage Airsoft gun.

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BATTERY INSTALLATION

1. Set the fire selector switch to safe mode. Push down on the stock trap door release button to open the stock. Pull out the connector wire from inside the stock.

2. Place the battery into the stock. Push the connector plugs together firmly until they click into place.

3. Push the wires into the stock and close the stock trap door.

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FUSE

To replace the fuse, remove the butt stock cover and replace the fuse with a 15A glass fuse.

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FIRE SELECTOR SWITCH

1. Safe
In Safe mode the gun will not fire. For safety reasons, you should keep the switch in safe mode at all times when you are not ready to fire.

2. Semi-Auto
In Semi-Auto mode the gun will fire one shot for each time you pull the trigger.

3. Full Auto
In this Full Auto mode the gun will fire continuously as long as the trigger is depressed.

WARNING: Do not pull the trigger when switching the fire selector.

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HOP-UP SYSTEM

The Hop-Up device is one of KWA�s standard features, giving Airsoft BBs greater stability, further travel and increased accuracy. Airsoft BBs are light-weight and can be affected by wind when fired. With the Hop-Up system, the trajectory of the Airsoft BBs can be adjusted according to the shooting environment or surroundings.

HOP-UP ADJUSTMENT

�   Pull the charging handle to the rear, the ejection port will open and Hop-Up adjustment dial is revealed. Pull and hold charging handle to the rear when adjusting Hop-Up.

�   Turn the Hop-Up adjustment dial forward to increase hop-up. Turn the Hop-Up adjustment dial backward to decrease hop-up.

�   Excessively turning of Hop-up adjustment dial forward can cause Airsoft BBs to jam. Continued firing with a jammed barrel will cause damage to the gearbox.

�   When Jamming occurs, immediately stop shooting and turn the Hop-Up adjustment dial backward to decrease hop. Remove jammed Airsoft BBs.

Before removing jammed Airsoft BBs, be sure to return the hop-up adjustment dial to normal position. After removal of Airsoft BBs, test fire 2 � 3 rounds to check for clearance. Resume adjustment. KWA Airsoft guns are made with precision barrel, use only new, quality Airsoft BBs. The use of recycled or low quality Airsoft BBs are the primary cause of jamming. In most cases, it can severely damage the gearbox and inner barrel.

Excessive Hop � Airsoft BB travels an upward trajectory path. Turn Hop-Up adjustment dial backward to decrease hop-up.

Perfect Hop � Airsoft BB travels long distance horizontally.

Insufficient Hop � Airsoft BB travels a downward trajectory path. Turn Hop-Up adjustment dial forward to increase hop.

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DISASSEMBLY

Note: Before opening the receiver, the piston must be in forward position.

1. Shoot in semi-automatic mode 2-3 times to clear the barrel and reset piston.

2. Remove the Rear Pin only from lower receiver with the provided Allen wrenches.

3. Use 1 wrench to hold cap screw, the other to turn set pin.

4. After the removal of cap screw, use allen wrench to push pin out.

5. Pull the Upper receiver up.

6. Slide out the inner barrel with Hop-Up assembly.

WARNING: Before removing any parts, be sure the fire selector is set to �SAFE�. Always place the safety cap on the barrel tip when servicing your gun.

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ASSEMBLY

1. Insert the inner barrel and Hop-Up assembly into the upper receiver.

2. Secure the Hop-Up assembly into the upper receiver. Push down the upper receiver to close.

3. Align the pin holes. Insert Pin and use the allen wrench to tighten the cap screw.

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CLEANING AND LUBRICATION

WARNING! Unload and clear the Airsoft gun of all BBs before cleaning.

Cleaning Procedure

The Airsoft gun barrel should be cleaned and lubricated after each shooting session. Regular cleaning prevents the effects of BB residue buildup, and ensures all parts are lubricated properly.

1. Ensure that the safety is engaged

2. Disable Hop-Up by dialing to the normal position

3. Remove the magazine and clear the chamber of loaded BBs

4. Disassemble the receiver (see Disassembly section)

5. Steps to use cleaning rod:

a.   Cut a piece of clean cotton cloth to 1 inch by 0.5 inch size. Insert one end of the cloth into the hole in the cleaning rod (adjust the length of cloth for smooth entry into the barrel)

b.  Wind the cloth around the cleaning rod

c.   Apply a few drops of silicone lubricant to the cleaning cloth

d.  Insert the cleaning rod into the inner barrel, turning the rod as you insert into the barrel

e.   Remove the cleaning rod and check the cotton cloth for dirt. Repeat steps a to d when necessary

6. Clean the remainder of the Airsoft gun with cotton-tipped swabs, or general purpose cleaning cloths.

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SYMPTOMS

CAUSE

SOLUTIONS

Airsoft gun is not firing

Selector set to Safe Mode

Select Semi-Auto or Full-Auto Mode

Dead battery

Replace or Charge battery

Burned out fuse

Replace with a new fuse

Motor damaged or bad connection

Return gun for professional care

Pinched wiring

Return gun for professional care

Motor is running but not firing

Internal failure

Return gun for professional care

Motor or Battery is hot after short use

Pinched wiring

Return gun for professional care

Motor damaged or bad connection

Return gun for professional care

Semi-Auto feature not functioning properly

Incorrect timing

Set selector to full-auto mode. Dry fire 10-20 rounds before returning it to semi-auto mode

Semi-Auto feature not functioning at all

Internal failure

Return gun for professional care

Firing cycle slows down

Weak battery

Recharge battery

High pitch or grinding noise

Gear may be damaged or Motor level not adjusted

Return gun for professional care

BB travels upward

Excessive hop

Turn hop adjustment dial backward

BB travels downward

Insufficient hop

Turn hop adjustment dial forward

BB double feeding or rolling out of barrel

Excessive oil in chamber

Fire 200 rounds to eliminate excessive oil

Hop-Up unit is contaminated

Clean Hop-Up unit with supplied cleaning rod

Hop-Up unit may be damaged

Return gun for professional care

Hop-Up unit can�t be adjusted

Damaged adjustment dial or internal parts

Return gun for professional care

Inner barrel is jammed

Use of recycled or low quality BBs

Use KWA Perfect BBs or other high quality BBs

Inner barrel is contaminated

Clean barrel with supplied cleaning rod

Inner barrel is damaged

Return gun for professional care

Hi-cap magazine not feeding

Magazine has not been wound.

Wind wheel underneath magazine

BBs are lodged inside the magazine

Shake or tap magazine to unclog the BBs

Internal Failure

Return gun for professional care

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OPERATING UNDER UNUSUAL CONDITIONS

Unusual conditions are defined as any condition requiring special maintenance. Perform maintenance outlined for the climate similar to your operational area.

Extreme Cold:

Operating an Airsoft gas gun in extremely cold temperatures is not recommended. Cold temperature will cause the Hop-up Bucking to harden, reducing its effectiveness or cause the gearbox shell to fracture during operation, rendering the gun inoperable.

Extreme Heat:

Do not keep Airsoft gun and batteries under direct sunlight for long periods of time.

Dust or Sand:

Dust or sand can get into a gun and cause malfunctions and/or excessive wear. Keep the gun covered whenever possible. Use lubricant sparingly, as lube naturally attracts dirt and other particles. After use in a dusty area, always field strip the gun (refer to Disassembly Section) and clean any areas you can reach with a soft, lint-free cloth.

Heavy Rain:

Keep the gun out of the rain and water. This will prevent electrical failure and fluid build-up inside the mechbox. Dry gun completely with clean cloth and clean inner barrel if necessary.

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