SigAir ProForce MCX Virtus AEG airsoft gun: Part 1

by Tom Gaylord
Writing as B.B. Pelletier

Virtus AGE right
SigAir ProForce MCX Virtus AEG right side.

This report covers:

  • Spring piston
  • Battery basics
  • Avalon gearbox
  • Replacement M110 spring
  • This gun
  • Sights
  • Magazine
  • Velocity
  • Hop Up?
  • At what price?
  • Discussion
  • Summary

I did a search in the blog archives and could not find another report I had written about automatic electric airsoft guns (AEG). I have done some large articles about AEG in the past for Shotgun News and for my own newsletter. I even wrote two articles for Pyramyd Air about the basics of batteries for airsoft guns — one in 2008 and the other in 2009. Those articles are still good today — 10 and 11 years later.

Spring piston

An AEG is a spring-piston gun whose piston is retracted (cocked) and loosed by a mechanical gearbox that’s powered by a small high-torque electric motor. To power the motor a battery is contained somewhere inside the gun. There is a great animation of how an AEG works on Wiki. read more

Airsoft primer: Part 3

by Tom Gaylord, a.k.a. B.B. Pelletier

Part 1
Part 2

This report covers:

• The spring-piston powerplant
• How an AEG works
• Upgrading an AEG
• The problems with upgrading
• How to upgrade safely

When we last looked at airsoft upgrades, we talked about how the tuner has to look at the gun as a system. Improving one part of the gun without regard to the others usually won’t make much of a difference. In some cases, it may even make the gun prone to fail much faster. I told you about barrels and gearboxes last time. Today, we’ll look at the powerplant, itself.

The powerplants of spring-powered airsoft guns are identical to the powerplants of spring-powered pellet guns. They have a piston, a mainspring and a compression chamber. The piston has a seal that’s most often just an o-ring. That’s no different than the BSA Meteor Mark IV I’ve been reviewing for you.

The big difference is that airsoft powerplant parts are most often made of tough plastic instead of metal. And the coiled steel mainsprings found in airsoft guns are wimpy compared to the springs found in pellet guns.

Airsoft piston and mainspring
Here’s an AEG airsoft piston with its mainspring. Note that this piston is made of nylon. Also note the piston’s final gear tooth is made of steel.

Compare springs
Compare a stock AEG mainspring (bottom) to an upgraded spring (middle) to a middleweight pellet rifle mainspring (top). Airsoft powerplants are weak, compared to pellet gun powerplants.

But they work! And they can be upgraded. You can install a heavier mainspring and a piston that fits the compression chamber tighter. These will boost your muzzle velocity. With some upgrades, it’s possible to boost the output so high that you have to use a heavier airsoft BB (plastic ball) to keep the gun shooting accurately.

We overlook what too much power does to our pellet guns, but it’s hard to ignore it when all your airsoft BBs are curving hard to the left, no matter how much you adjust the Hop Up! They go so slow and are so visible that you pay attention to them — like tracers in the nighttime sky — especially when you’re shooting a stream of shots on full-auto. So, you switch to the heavier BBs and find they’re even more accurate in that tight barrel you just installed.

My point is this — you upgraded your guns to get more velocity, but when you got it you lost accuracy. You had to switch to heavier ammunition to do what? Lower the velocity, again! Is that crazy or what?

Upgrading an AEG
While any type of airsoft powerplant can be upgraded, the most common type by far that people upgrade is the automatic electronic gun, or AEG. An AEG is a spring-piston gun that has a small high-torque motor to cock the piston. Because it’s electronic, a switch can be turned to make the motor operate just one time with every pull of the trigger — giving you semiautomatic fire — or to keep cocking and releasing the piston as long as the trigger is held down, which gives full-auto fire.

Unlike a firearm, the gun is not powered by the ammunition. It runs on electricity that powers a motor. As long as there’s juice in the battery, the action will cycle without regard to the presence of ammunition.

How an AEG works
The AEG has a large gear wheel that meshes with the piston. As the gear wheel turns, it draws the piston back until it reaches the spot on the wheel where there are no gear teeth. The wheel keeps turning; but when the teeth no longer hold the piston, the mainspring pushes it forward, firing the gun. The wheel continues to turn to the point that the gear teeth re-engage the teeth on the piston’s gear rack once again. The cycle repeats itself.

cocking gear 1
The AEG cocking gear is about to engage the first tooth on the piston gear rack. (Next photo shows this in detail)

cocking gear 2
The first tooth on the cocking gear is about to mesh with the first tooth on the nylon piston. read more

Airsoft primer: Part 2

by Tom Gaylord, a.k.a. B.B. Pelletier

Part 1

This report covers:

• Learning to work on airsoft guns
• Components of airsoft guns
• Parts commonality — the airsoft way
• Various upgrades to components
• Need for a systematic approach to upgrades

This report is the beginning of the second installment of a promise I made to some of our readers. They wanted to know how to upgrade and work on airsoft guns, and I said I’d show them. The last report was written half a year ago, but I’ll get the next one out a bit faster. In fact, I’ve already written it!

How do you learn?
If you think there’s a lack of information about working on pellet guns and BB guns — you should experience airsoft! Not only is there very little information, much of it suffers from poor translation from various Asian languages to English. If you persevere, though, there are places to find this information — and, today, you can add this blog to the list.

I had to learn the hard way — on my own by doing it. I think that’s a rite of passage among airsofters. Most of this work is not that difficult once you know what you’re doing, but there are so few places that tell you how to begin. I was fortunate to have an airsoft store owner advise me when I first learned, so I’ll pass along a lot of what he taught me.

Airsoft parts groups
The first thing to learn is that there are several components in any airsoft gun that can be upgraded. They are:

• Barrel
• Gearbox
• Powerplant (usually sold as a kit but sometimes can be purchased separately)
• Batteries and motors — applies only to automatic electronic guns (AEGs)
• Accessory components (these are not what you’d think)

A universal truth
There are many airsoft guns and many airsoft manufacturers, but there is a very high degree of commonality throughout the industry. If we were talking about cars, it would be the equivalent of Ford making all the engines for all cars, regardless of what name was on the car. There would be no such thing as a Corvette engine. It would be a Ford engine with the Corvette name on the outside.

airsoft parts
A small assortment of airsoft parts. These parts are available from online sources to upgrade most guns.

While there are dozens of different models of sniper rifles, there might be only 2 or possibly 3 really different designs. In some cases, there’s just 1. I’m not just talking about sniper rifles now — I’m talking about all the different families of airsoft guns. You look at M4s, for instance, and you’ll find 15 different names on the outside. That doesn’t mean anything. There might just be 2 different M4s that everybody makes into their own proprietary rifle. So, in the world of airsoft, there’s no such thing as an Armalite M4. The Armalite M4 is the same as the Olympic Arms M4 and the Colt M4, etc. Get it?

aorsoft illustrated parts breakdown
Unlike most airgun manufacturers, airsoft manufacturers freely publish their illustrated parts breakdowns and schematics like this. They’re protected from American liability laws by their U.S. distributors. read more

Airsoft primer: Part 1

by Tom Gaylord, a.k.a. B.B. Pelletier

I decided to write this for those readers who indicated they were interested in airsoft to some degree. I know this is an airgun blog, and that means pellet and BB guns — not airsoft, but there are some crossovers. For example, many airsoft companies are now entering the world of steel BB guns. I promise we’re not going to become half-and-half or even one-quarter airsoft; but since there are questions, I feel the need to address them.

History of airsoft
This will be short and sweet. Airsoft came about in the Orient in the 1970s, when the demand for realistic guns that were not firearms was first satisfied. The early designers made their guns shoot 6mm plastic balls that they have since come to call BBs.

The early guns were made to satisfy the needs of collectors to see, feel and even be able to disassemble the guns in which they were interested. So, the early thrust of airsoft guns was for collectors, only. However, the fact that the manufacturers made these guns fire their plastic BBs soon evolved into an entirely different interest. People began conducting wargames with the guns. Instead of paintball, which is very painful when the .68-caliber balls hit flesh, the 6mm plastic balls had almost no impact. Of course, the guns in those days were firing at very low velocities; because it was realism, rather than the gun’s ability to shoot, that attracted buyers.

Once the wargames began, airsoft split off into two directions. The collectors wanted highly realistic guns, and the wargamers wanted guns that were accurate at long distance and would hold up under simulated combat conditions. Some of the early collectible guns sold for thousands of dollars. Indeed, there are still a few of these collector guns being sold today. One example is a very real airsoft Browning Automatic Rifle (BAR) that sells for well over $3000. But the collector market has been far surpassed by the wargamers, who now call themselves skirmishers. Airsoft guns for skirmishes are the biggest sellers in today’s market, which has grown to more than a billion dollars in sales annually.

The BB gun wars
I’ve written several articles about the BB gun wars that were conducted in the United States from the 1890s until the 1960s. The BB gun wars were literally backyard battles fought by teams of kids with BB guns. Every community had them, and each bunch of kids had their own rules. I’ve owned several BB guns with multiple dents in both the wood and metal from the impacts of BBs that are obviously survivors of the BB gun wars.

It’s my contention that the BB gun wars still rage today, but they’re now being fought with airsoft guns. Apparently, there’s a need for people to shoot at each other in mock combat, and airsoft guns seem to fill this need.

Because shooting at people is so emotionally-charged, IPSC shooting has recently become popular. IPSC stands for the International Practical Shooting Confederation. It’s the international extension of practical pistol shooting that began as law enforcement training in the U.S. in the 1960s. IPSC competitors shoot from 30,000 to over 100,000 rounds each year in training and competition, so the game is not for poor people.

Airsoft guns are a wonderful way to get into this competition without spending the kind of money that it costs to shoot firearms. For one-hundredth the cost of firearms, shooters can have the same fun under safer conditions with 6mm airsoft guns.

Airsoft history is rapidly evolving. In just 40 years, it’s gone from pure collecting to wargames and now to practical pistol shooting. Who knows what’ll happen in the next 10 years? What’s obvious, however, is that the technology of the airsoft guns is evolving as fast as the interest is. This is a burgeoning area that’s spending a lot of money to satisfy multiple needs.

Let’s examine the airsoft powerplants so we can see what exists and what’s possible. The first powerplant we’ll look at is the spring-piston.

The spring-piston airsoft powerplant is no different than a spring-piston found in any other type of airgun. A piston is powered by a coiled steel spring and moves forward rapidly to compress a column of air that then drives the airsoft BB. Most airsoft spring-piston guns are repeaters, but they must be cocked for every shot. You sometimes see these repeaters called single-shots because the people writing about them don’t understand the difference between a true single-shot that only holds one round and a repeater that holds many round but must be cocked separately to fire each one.

Spring piston guns are among the least expensive, and yet they can also be very powerful and accurate. Sniper guns are powered by spring pistons for the most part. The lowest-powered spring-piston guns cost very little and are not built to last a long time. They have a lot of plastic parts that eventually do wear out. But if you don’t abuse them, most will give you many thousands of shots that will be surprisingly accurate.

Gas guns
Gas airsoft guns are very similar to gas airguns, except they do employ a wider range of gasses. Besides CO2, which they’ve begun to use in the last 15 years, airsoft guns also use other industrial gasses that go by colorful trade names. Green gas and red gas are 2 of these; and green gas is, by far, the most popular. Green gas is nothing more than propane, though some suppliers do infuse some oil into the gas to help lubricate the airsoft mechanisms.

Green gas runs at a nominal pressure of 115 psi. It’s supplied in dispensing cans that have nipples that couple with the inlet valves of the guns they serve.

Someone asked me if green gas was as powerful as CO2, which is pressurized to 850 psi and higher. Well, it isn’t. But that doesn’t mean very much, however, because CO2 has to be stepped way down to safely operate an airsoft gun. The same gun can use both green gas and CO2, it just needs two different magazines — each with its own valve to handle the correct gas.

Generally speaking, gas guns tend to be faster than spring-piston guns, but that isn’t always the case. There are bolt-action spring-piston sniper guns that are very powerful. It’s impossible to make a blanket generalization.

Automatic-electric guns (AEGs)
AEGs are spring-piston guns that are powered by small high-torque electric motors. The motor cocks the piston and trips the sear. The gun usually has a selector switch that allows full-auto (the motor repeatedly cocking and releasing the piston as long as the trigger is held down) and semiauto (firing one time per trigger pull). Besides the spring-piston side of this powerplant, there’s the electric side that deals with batteries, motors and gears.

AEGs are popular because they can shoot full-auto, which gamers and collectors both enjoy. They also are among the fastest-shooting airsoft guns, although bolt-action sniper guns can be modified to be very fast, as well. AEGs allow people to experience things that most people cannot experience with firearms; and, of course, they do it at a fraction of the cost. Even law enforcement agencies are using AEGs as training simulators because they’re much safer than firearms that shoot training ammunition called Simunitions. You can make a mistake with a firearm and kill someone — it happens all the time. But you can’t possibly load a firearm cartridge into an airsoft gun, no matter how realistic it may seem.

The technology is changing rapidly. Today, there are even a few hybrid AEGs that can be used with or without electrical power. Obviously, these will appeal to people who never want to be caught without a functional gun.

What comes next?
Next time, I’ll talk about modifying airsoft guns. Not all guns can be modified, but a surprising number can be; and the manufactures do supply the parts to make the modifications.

I’ll also talk about power, which is fast becoming an important topic. As the guns become more powerful, the “soft” in airsoft is being tested to the limits.